# Changelog All notable changes to OpenTranscode. Versions follow semantic versioning. ## [4.5.0] — 2026-07-26 (master) ### Overview Master release consolidating the v4.4.4 large-file fix with all prior v4.4.x stability work. Targets the **"every large file fails"** symptom reported on files from 1.1GB to 20GB, where the lossless pre-scale intermediate was exhausting the temp partition and presenting as cryptic `ffmpeg error (rc=234)` messages (the `rc=234` was a truncated 300-char stderr snippet — the real error was "No space left on device"). ### Fixed — "ffmpeg error (rc=234)" on 10GB+ source files with scaling - **Pre-scale intermediate changed from CRF 0 to CRF 16.** The old CRF-0 (mathematically lossless) libx265 intermediate produced 2-4× source size temp files: a 20GB BluRay rip generated a 60-80GB intermediate, exhausted the temp partition, and crashed. CRF 16 is visually lossless for archival purposes and produces 0.5-0.8× source size intermediates (a 20GB source → ~10-15GB intermediate instead of 60GB). The single 1.6GB→768MB file that succeeded in the user's batch was the only one small enough that the lossless intermediate fit on disk. - **New `--inline-scale` flag** skips the pre-scale intermediate entirely. The scale/pad filter chain is passed directly to av1an via `--ffmpeg-filter-args`. Zero intermediate file, one fewer encode pass. Toggleable via the new "Inline scale (no intermediate)" checkbox in the UI options row. Default OFF — the intermediate path is more robust against av1an/VapourSynth filter-arg quirks on older builds. Enable when scaling large files (≥10GB) to save disk and time. - The disk-space pre-check (`_check_disk_space`) now correctly handles the inline-scale path: no intermediate is created, so the 2-3× source temp-space warning is suppressed. ### Carried forward from v4.4.x - v4.4.3: `AttributeError: 'EncoderWorker' object has no attribute 'verbose'` crash on START in the launcher script. Added UI toggle for av1an (checkbox in the options row, equivalent to `--use-av1an`). - v4.4.2: Live tail of av1an/ffmpeg stderr was spamming the log in quiet mode. "FAIL: av1an exit code 1" appeared even when the ffmpeg fallback succeeded (confusing "FAIL then OK" double-status). - v4.4.1: Default log output reduced to two lines per file (start banner + finish status). Heartbeat and disk-space warnings require `--verbose`. - v4.4.0: Per-file timeout raised from 2h to 24h (configurable via `--timeout`). 5%-of-source integrity check replaced with absolute 1KB minimum (false-positived on high-bitrate BluRay sources). Disk- space pre-check warns (not aborts) when free space < source size. ### Tests added - `tests/test_inline_scale.py` (13 tests): verifies the CLI flag, the `launch_gui` signature, the `EncoderWorker.inline_scale` attribute flow, the `_prepare_input` gating, the `_encode_one` `--ffmpeg-filter-args` injection, the CRF-16 (not CRF-0) intermediate, and that the launcher script mirror stays in sync. ### Files touched in v4.4.4 (carried into 4.5.0) - `opentranscode/encoder_worker.py` — CRF 16 + `inline_scale` gate + `--ffmpeg-filter-args` injection in av1an cmd. - `open-transcode.py` — mirror of all the above (launcher script). - `opentranscode/cli.py` — `--inline-scale` flag. - `opentranscode/ui_window.py` — UI checkbox + `launch_gui` signature + state plumbing through `env.av1an_flags["inline_scale"]`. - `opentranscode/__init__.py` — `launch_gui` wrapper signature updated. ### Upgrade notes - Default behavior for files **without** a target resolution is unchanged — no intermediate is created either way. - Default behavior for files **with** a target resolution is now CRF-16 intermediate (was CRF-0). Output quality is unchanged for archival purposes; intermediate size drops ~60-75%. - For maximum speed on large files with scaling, enable `--inline-scale` or check the "Inline scale (no intermediate)" box in the UI. Test on a small file first if you're on an older av1an build (pre-0.5.2) to confirm `--ffmpeg-filter-args` is accepted. ## [4.4.4] — 2026-07-26 ### Fixed — "ffmpeg error (rc=234)" on 10GB+ source files with scaling - **Pre-scale intermediate changed from CRF 0 to CRF 16.** The old CRF-0 (mathematically lossless) libx265 intermediate produced 2-4× source size temp files: a 20GB BluRay rip generated a 60-80GB intermediate, exhausted the temp partition, and crashed with cryptic `ffmpeg error (rc=234)` messages (the rc=234 came from a truncated 300-char stderr snippet — the real error was "No space left on device"). CRF 16 is visually lossless for archival purposes and produces 0.5-0.8× source size intermediates (a 20GB source → ~10-15GB intermediate instead of 60GB). - **New `--inline-scale` flag** skips the pre-scale intermediate entirely. The scale/pad filter chain is passed directly to av1an via `--ffmpeg-filter-args`. Zero intermediate file, one fewer encode pass. Toggleable via the new "Inline scale (no intermediate)" checkbox in the UI options row. Default OFF — the intermediate path is more robust against av1an/VapourSynth filter-arg quirks on older builds. Enable when scaling large files (≥10GB) to save disk and time. - The disk-space pre-check (`_check_disk_space`) now correctly handles the inline-scale path: no intermediate is created, so the 2-3× source temp-space warning is suppressed. ### Tests added - `tests/test_inline_scale.py` (13 tests): verifies the CLI flag, the `launch_gui` signature, the `EncoderWorker.inline_scale` attribute flow, the `_prepare_input` gating, the `_encode_one` `--ffmpeg-filter-args` injection, the CRF-16 (not CRF-0) intermediate, and that the launcher script mirror stays in sync. ## [4.4.3] — 2026-07-25 ### Fixed - `AttributeError: 'EncoderWorker' object has no attribute 'verbose'` crash on START in the launcher script's `EncoderWorker.__init__`. The launcher script now sets `self.verbose` from `env.av1an_flags["verbose"]`, matching the package's behavior. ### Added - UI toggle for av1an: a new "av1an (chunk-parallel)" checkbox in the options row. Default OFF = ffmpeg-only. The CLI flag `--use-av1an` still works; the UI toggle takes precedence when set. ### Changed - Documentation terminology: `open-transcode.py` is consistently called "the launcher script" (not "single-file script"). It mirrors the 16-module `opentranscode/` package; calling it "single-file" was misleading. ## [4.4.2] — 2026-07-25 ### Fixed - Live tail of av1an/ffmpeg stderr (`│ Encoding: 1373/1376 Frames @ 51.70 fps...`) was spamming the log in quiet mode in the launcher script. The package had this gated behind `--verbose` since v4.1.1; the launcher script now matches. - "FAIL: av1an exit code 1" appeared in the log even when the ffmpeg fallback succeeded, producing a confusing "FAIL then OK" double-status. The av1an failure line now goes to `_vlog` (verbose only); the user sees only the final outcome (OK or `FAIL: av1an + ffmpeg both failed`). ## [4.4.1] — 2026-07-25 ### Changed - Default log output reduced to two lines per file: start banner + finish status. Heartbeat (`... 30s elapsed`) and disk-space warnings now require `--verbose`. The user asked for "start + finish, nothing else"; this delivers exactly that. ## [4.4.0] — 2026-07-25 ### Added — massive-file support (30GB+ BluRay rips) - **Per-file timeout raised from 2h to 24h**, configurable via `--timeout SECONDS`. A 30GB 1080p BluRay rip at SVT-AV1 preset 6 takes 4-10 hours; the old 2h timeout killed massive-file encodes partway through. - **5%-of-source integrity check replaced with absolute 1KB minimum**. The old check false-positived on high-bitrate sources (50GB BluRay → 5% = 2.5GB, but valid AV1 at CRF 32 produces 1-2GB for a 2-hour movie). The real integrity gate is the duration check (≥95% of source). - **Disk-space pre-check** warns (not aborts) if free space < source size. When scaling, also checks the temp partition (lossless intermediate can be 2-3x source size). ### Changed — log noise reduction - Combined `[N/total] filename` banner + status into a single line: `[1/180] filename.mkv — OK: 1.6MB -> 1.3MB (81%)` (was two lines). - Disk-space warnings no longer fire for skipped files (the check now runs after the skip-existing check). ## [4.3.0] — 2026-07-25 ### Added — skip-existing detection - Probes the output file with ffprobe before encoding. If the output exists with a matching video+audio codec (and matching resolution when scaling is requested), the file is skipped. Default ON; use `--force-reencode` to disable. - Added `ffprobe_codec_name` field to `VideoCodecProfile` and `AudioProfile` (av1/vp9/hevc, opus/vorbis/flac/iamf). - Final summary now includes `Skipped: N` count. ### Fixed — heartbeat regression - v4.2.1 gated the 30-second heartbeat behind `--verbose`, causing the "hangs on first transcode, forever timer" symptom in quiet mode. The heartbeat is now always user-facing (one line per 30 seconds during long encodes). The live tail of `frame= 67 fps= 12...` stays gated. ## [4.2.1] — 2026-07-25 ### Changed — quiet mode by default - Tech-detail log lines gated behind `--verbose`. Default output is two lines per file: start banner + finish status. - Gated: CMD: lines, live tail of av1an/ffmpeg stderr, DIAGNOSIS blocks, resolution map, pre-flight validation table, heartbeat, disk-space warnings, RETRY messages, file-type detection details. ## [4.2.0] — 2026-07-25 ### Changed — ffmpeg is the default encode path - av1an chunk-parallel was too fragile across distros (y4m pipe breaks, SvtAv1EncApp CLI rejects `--threads`, VapourSynth plugin issues, output buffering making it look hung). The default encode path is now ffmpeg-only. av1an is opt-in via `--use-av1an`. - The av1an pre-flight smoke test is skipped entirely when av1an is not requested. `_on_run_clicked` sets `use_ffmpeg_fallback = True` directly, short-circuiting the av1an code path. ## [4.1.2] — 2026-07-25 ### Fixed - Removed the `--threads N` injection into av1an's `--video-params` string (introduced in v4.1.0). `SvtAv1EncApp` (the standalone CLI av1an invokes per-chunk) does not accept `--threads` — only `--lp` (logical processors). The result was `Unprocessed tokens: --threads` → every chunk failed 3x → no av1an output. Thread capping now lives in av1an's `--workers` flag (chunk-parallel count) and in `-threads` for the ffmpeg fallback path (where libsvtav1 is a library). - `params_fn` signature returned to `(crf, preset) -> str` (v4.0.0 form). ## [4.1.1] — 2026-07-25 ### Added - **Live progress tail** — av1an's stdout/stderr emits to the GUI log as it arrives (handles both `\n` log lines and `\r` progress bar updates as line boundaries). - **30-second heartbeat** — `... still encoding (Xs elapsed)` every 30 seconds so the user knows the encode is alive. ### Changed - `IDEAL_THREADS_PER_WORKER` raised from 4 to 6 for better per-chunk SVT-AV1 throughput. On a 28-thread Xeon, the split changed from 6×4=24 to 4×6=24 (same total, better per-chunk latency). ## [4.1.0] — 2026-07-25 ### Added — intelligent chunking - `_compute_intelligent_worker_count()` computes `(worker_count, threads_per_worker)` such that `worker_count * threads_per_worker <= logical_threads - 1`. Prevents thread oversubscription on high-core- count machines (13 workers × 28 threads = 364 active on 28 logical CPUs → kernel scheduler drowned → hard lock). - Per-encoder `--threads N` cap injected into `--video-params`. - CLI flags `--max-workers N` and `--threads-per-worker N` for overrides. ## [4.0.0] — 2026-07-25 ### Fixed — "works up until near the end, never saves chunks into a full file" - av1an auto-selects the Hybrid chunk method when no VapourSynth source plugins are installed. Hybrid fails on phone-recorded MP4s with sparse keyframes (scene boundaries rarely align with I-frames → segment muxer splits mid-GOP → decoder errors → y4m pipe breaks → encoder reads EOF → every chunk fails after 3 retries → no output file). - `env_probe` now probes for VapourSynth source plugins (`lsmash`, `ffms2`, `bestsource`, `dgdecnv`). When none are found, pre-sets `chunk_method_override = "select"` to avoid the wasted first attempt. - `_encode_one` accepts a `chunk_method` parameter for retry. When av1an fails with the y4m break pattern, it recursively retries with `--chunk-method select` and caches that choice for subsequent files. - `--chunk-method {auto,select,hybrid,segment,ffms2,lsmash,bestsource,dgdecnv}` CLI flag for forcing a specific chunk method. ### Package split - Refactored the monolithic `open-transcode.py` into a 16-module `opentranscode/` package. The launcher script is preserved for backwards compatibility and as the test target for mocked tests. - `pyproject.toml` for `pip install -e .` and `python -m build`. --- [4.5.0]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.5.0 [4.4.4]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.4.4 [4.4.3]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.4.3 [4.4.2]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.4.2 [4.4.1]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.4.1 [4.4.0]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.4.0 [4.3.0]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.3.0 [4.2.1]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.2.1 [4.2.0]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.2.0 [4.1.2]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.1.2 [4.1.1]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.1.1 [4.1.0]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.1.0 [4.0.0]: https://git.dcos.net/dcosnet/OpenTranscode/releases/tag/v4.0.0